Stogie Commentary: A New Appreciation for Cigars

I like to think that I’m the kind of person who properly appreciates the time and talent that go into creating a fine handmade cigar, but sometimes it takes a firsthand experience to remind me just how detailed and rigorous the process is.

During my recent trip to the Dominican Republic I saw the entire process in detail. From the Guillermo León’s farm, to tasting pure grade tobacco with José Blanco, to the aging and, finally—but certainly not least—the expert bunching and rolling, you see the dozens of people necessary to create just one great cigar.

I even tried my own hand at making a cigar. After smoking five cigars made completely from one tobacco each, I selected three, proportioning them in a way that I thought (hoped?) would yield a interesting, complex, medium-bodied smoke. After making the blend, when I told León that my blend utilized 40% Dominican corojo tobacco with equal parts Nicaraguan and Brazilian bahia, he laughed and told me I had created a “bomb.” (So much for my smooth, medium-bodied smoke.)

The challenge really began when I had to bunch, bind, and wrap my cigar. Even though I used the Lieberman machine to apply the binder—many premium smokes are created completely by hand—it was a struggle to fit my cigars in the mold.

After the cigar was pressed for a few hours, I returned to apply the wrapper. Despite the experienced roller standing over my shoulder, making plenty of corrections and suggestions, the ten cigars I produced (pictured above) were decidedly sub-par. Maybe a few of them could pass for factory seconds.

As a reviewer who takes off points for faulty construction, it was a most humbling experience. Given the difficulty in the process, the consistency that even relatively inexpensive cigars have is very impressive.

And speaking of inexpensive, considering  how many hours of labor and years of skill go into every smoke, it is amazing that prices are as low as they are. If you are lucky enough to see it first hand, you’re unlikely to complain about the price of your smoke again, and you’ll certainly gain a new appreciation for cigars.

-Patrick S

photo credit: Stogie Guys